Product Description
Oil free two stage double rotors rotary screw air compressor
Two stage compression features and advantages:
1.The intaked air flow after compressed by the first stage compression, connect with large amount oil mist in the cooling channel then cool fast, and then goes into the second stage compression system to be compressed and discharged under the requirement pressure, much more energy saving than 1 stage compression type.
2. Adopt German double rotor screw air end, big rotor and low rotary speed designing, the first and the second stage compression rotors are designed in 1 compression chamber, through different driving gear and driven gear ratio to get the best seal speed of the first stage and the second stage rotors gear top line, greatly improving the air end compression efficiency.
3. Adopt internal spray oil cooling type, enable air isothermal compression, saving energy by 8%.
3. Each stage compression ratio is as low as 3:1, little internal leakage, improving efficiency by15%.
Smaller compression ratio can improve running stability and reliability, high efficiency working, long using life, very low fault rate.
4. The whole unit machine can reach China national level-1 energy efficiency standard.
5. Have fixed speed type (TKL) and permanent magnetic frequency conversion motor one-piece shaft type (TKLYC).
I. TKL series of 2 stage compression twin screw air compressor
Adopt advanced twin rotor screw air end imported from German and Italy, rate of 5:6, high precision of gear and seal, use CHINAMFG bearing and high grade oil seals to ensure the main engine long life and low noise operation. The air end and the diesel / electric motor is directly connected through the high elastic coupling, no gear, less energy consumption, more air output, high reliability, long service life and low maintenance cost.
II. TKLYC series of Permanent magnetic frequency conversion 2 stage compression twin screw air compressor
Adopt energy saving permanent magnetic frequency conversion screw air end:
1. Adopt One-piece shaft connection structure for the permanent magnetic motor and the air end
★Permanent magnetic Motor’s rotor is directly sleeved on shaft of the air end, embedded integrated direct-connecting structure, without coupling part or transmission gear part, namely one-piece shaft, ensuring of 100% transmission efficiency.
★Taper connection is adopted for motor, and it can be assembled and disassembled very simply.
2. Adopt permanent magnetic frequency conversion electric motor
★Permanent magnetic frequency conversion motor is the most advanced technical electric motor, efficiency can be up to 97%, higher by 3%-5% than ordinary motor with frequency conversion device type, saving energy a lot obviously.
★Permanent magnetic electric motor adopts high temperature resistance rare earth permanent magnet to ensure no demagnetization. Without motor bearing or sleeve, so no need lubricating grease, no need concern alignment problem, compact structure, saving space, convenient use and maintenance.
3. Wide frequency conversion, constant pressure air feeding
★Frequency application scope (0HZ-200HZ) is wide, and motor efficiency under different load is basically constant.
★The motor is big torque, strong adaptability and loaded startup.
★The whole machine work under frequency conversion state, and can operate frequency modulation according to the client’s actual requirement of air consumption at constant pressure, realizing high efficiency and energy saving.
4. Running stable and reliable
★Machine starting up under frequency conversion state, greatly reducing the impacting to the power grid equipment, avoiding of damage to the electric equipment and saving electric energy when starting.
★No need to set working pressure up and bottom limit value, can operate by regulating the frequency at the setting pressure point to stabilize the pressure, so can save electric energy by 10%-15%.
5. Energy saving a lot obviously
Compared with the fixed speed type compressor, our permanent magnetic frequency conversion compressor can save energy by 30%; compared with the ordinary motor with frequency device type compressor, our compressor can save energy by 5%-10%.
Technical parameter of 2 stage air compressor (TKLYC type):
| Type | Exhause pressure (Mpa) | Air displacemen (m3/min) | Power (Kw) | Noise (dBa) | Dimensions (mm) | Outlet pipe size | Weight (Kg) |
| TKLYC-15F-II | 0.8/1.0/1.3 | 2.7/2.3/2.2 | 15 | 66 | 1600*900*1300 | G1 1/2 | 800 |
| TKLYC-18F-II | 0.8/1.0/1.3 | 3.5/3.0/2.5 | 18.5 | 66 | 1600*900*1300 | G1 1/2 | 840 |
| TKLYC-22F-II | 0.8/1.0/1.3 | 4.0/3.5/3.0 | 22 | 66 | 1600*900*1300 | G1 1/2 | 860 |
| TKLYC-30F-II | 0.8/1.0/1.3 | 6.4/5.0/4.2 | 30 | 68 | 1800*1500*1510 | G1 1/2 | 1100 |
| TKLYC-37F-II | 0.8/1.0/1.3 | 7.0/6.0/5.5 | 37 | 68 | 1800*1500*1510 | G1 1/2 | 1100 |
| TKLYC-45F-II | 0.8/1.0/1.3 | 9.5/8.8/8.1 | 45 | 68 | 1800*1500*1510 | DN50 | 2200 |
| TKLYC-55F-II | 0.8/1.0/1.3 | 11.5/10.9/10.5 | 55 | 68 | 2300*1400*1800 | DN50 | 2600 |
| TKLYC-75F-II | 0.8/1.0/1.3 | 16.1/14.5/12.5 | 75 | 68 | 2300*1400*1800 | DN65 | 2850 |
| TKLYC-90F-II | 0.8/1.0/1.3 | 19.8/16.5/13.5 | 90 | 68 | 2470*1700*2571 | DN65 | 2950 |
| TKLYC-110F-II | 0.8/1.0/1.3 | 24.0/19.8/17.2 | 110 | 68 | 3100*1740*2150 | DN80 | 3000 |
| TKLYC-132F-II | 0.8/1.0/1.3 | 28.3/23.2/19.2 | 132 | 70 | 3100*1740*2150 | DN80 | 3100 |
| TKLYC-160F-II | 0.8/1.0/1.3 | 33.3/28.4/23.6 | 160 | 72 | 3460*2040*2200 | DN80 | 5400 |
| TKLYC-185F-II | 0.8/1.0/1.3 | 38.5/33.3/28.4 | 185 | 72 | 3460*2040*2200 | DN80 | 5600 |
| TKLYC-200F-II | 0.8/1.0/1.3 | 41.3/38.5/33.5 | 200 | 75 | 3460*2040*2200 | DN80 | 5800 |
| TKLYC-220F-II | 0.8/1.0/1.3 | 45.5/40.8/37.6 | 220 | 75 | 3720*2220*2200 | DN100 | 6100 |
| TKLYC-250F-II | 0.8/1.0/1.3 | 54.7/44.9/40.3 | 250 | 75 | 3720*2220*2200 | DN100 | 6200 |
Technical parameter of 2 stage air compressor (TKL type):
| Model | Exhause pressure (Mpa) | Air displacement (m3/min) | Power (Kw) | Noise (dBa) | Dimensions (mm) | Outlet pipe size | Weight (Kg) |
| TKL-45F-II | 0.8 | 9.5 | 45 | 68 | 1800*1500*1510 | DN50 | 2400 |
| 1.0 | 8.8 | ||||||
| 1.3 | 8.1 | ||||||
| TKL-55F-II | 0.8 | 11.5 | 55 | 68 | 1800*1500*1510 | DN50 | 2430 |
| 1.0 | 10.9 | ||||||
| 1.3 | 10.5 | ||||||
| TKL-75F-II | 0.8 | 16.1 | 75 | 68 | 2470*1700*2571 | DN65 | 2700 |
| 1.0 | 14.5 | ||||||
| 1.3 | 12.5 | ||||||
| TKL-90F-II | 0.8 | 19.8 | 90 | 68 | 2470*1700*2571 | DN65 | 2800 |
| 1.0 | 16.5 | ||||||
| 1.3 | 13.5 | ||||||
| TKL-110F-II | 0.8 | 24.0 | 110 | 68 | 2660*1700*2571 | DN65 | 2850 |
| 1.0 | 19.8 | ||||||
| 1.3 | 17.2 | ||||||
| TKL-132F-II | 0.8 | 28.3 | 132 | 70 | 2660*1700*2571 | DN65 | 4150 |
| 1.0 | 23.2 | ||||||
| 1.3 | 19.2 | ||||||
| TKL-160F-II | 0.8 | 33.3 | 160 | 72 | 3460*2040*2200 | DN80 | 5100 |
| 1.0 | 28.4 | ||||||
| 1.3 | 23.6 | ||||||
| TKL-185F-II | 0.8 | 38.5 | 185 | 72 | 3460*2040*2200 | DN80 | 5200 |
| 1.0 | 33.3 | ||||||
| 1.3 | 28.4 | ||||||
| TKL-200F-II | 0.8 | 41.3 | 200 | 75 | 3460*2040*2200 | DN80 | 5250 |
| 1.0 | 38.5 | ||||||
| 1.3 | 33.5 | ||||||
| TKL-220F-II | 0.8 | 45.5 | 220 | 75 | 3720*2220*2200 | DN100 | 6100 |
| 1.0 | 40.8 | ||||||
| 1.3 | 37.6 | ||||||
| TKL-250F-II | 0.8 | 54.7 | 250 | 75 | 3720*2220*2200 | DN100 | 6200 |
| 1.0 | 44.9 | ||||||
| 1.3 | 40.3 |
Our factory and workshop
After sales service:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.
Certification and patents of our air compressor
FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Customization: |
Available
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Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?
Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:
Water Quality:
- Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
- Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.
Water Treatment Methods:
- Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
- Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
- Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
- Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.
Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.
Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.
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How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?
Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:
Positive Effects:
- Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
- Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
- Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.
Negative Effects:
- Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
- Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
- System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.
Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.
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What Maintenance Is Required for Water-Lubricated Air Compressors?
Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:
- Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
- Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
- Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
- Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
- Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
- Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
- Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.
Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.
editor by CX 2023-10-16